Ultrasonic cleaning is 10x faster than manual scrubbing (industry tests show 90%+ contaminant removal in 15 minutes). Benefits include:
A. Part Categorization
Part Type | Pre-Treatment | Risk Factors |
---|---|---|
Engine blocks | Degrease with kerosene | Residual metal shavings |
Fuel injectors | Soak in diesel (2 hours) | Clogged micro-nozzles |
Brake calipers | Remove rubber seals first | Corrosion from old fluid |
B. Equipment Setup
Step 1: Solution Preparation
Contaminant Type | Recommended Solution | Temperature | Duration |
---|---|---|---|
Oil/grease | Alkaline detergent (pH 11) | 65°C | 20 min |
Carbon deposits | Citric acid (10%) | 50°C | 15 min |
Rust | Phosphoric acid (5%) | 40°C | 30 min |
Step 2: Machine Settings
Step 3: Post-Cleaning Care
Problem | Cause | Fix |
---|---|---|
Weak cavitation | Low solution level | Refill to "MAX" line |
Overheating | Clogged water inlet | Flush cooling system |
Inconsistent cleaning | Worn transducers | Replace every 2,000 hours |
Energy saving: Run during off-peak hours
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