Knowledge | 2022-11-07
What are the cleaning types of industrial ultrasonic cleaning machines? What are the advantages?
In the 21st century, People's life has entered a comfortable era from the stage of food and clothing. The demand for clean products is becoming higher and higher, which accelerates the pace of new product development. At the same time, the rapid development of the manufacturing industry has also promoted the rapid development of clean equipment, cleaning agents, and other enterprises. The huge market demand for civil and industrial cleaning has created a new future for China's cleaning industry. Industrial ultrasonic cleaning machines also appear in this environment.
The cleaning types of industrial ultrasonic cleaning machines can generally be classified according to the following three categories:
1. According to the difference of cleaning medium, it can be divided into wet cleaning and dry cleaning: cleaning in a liquid medium is generally called wet cleaning, and cleaning in a gas medium is called dry cleaning. Traditional cleaning methods are mostly wet cleaning, dry cleaning is easier to understand, that is, vacuum cleaners. But in recent years, dry cleaning has developed rapidly. Like laser cleaning. UV cleaning, plasma cleaning, dry ice cleaning, and so on, rapid development. Fine, cutting-edge industrial technology.
2. According to the different requirements of cleaning precision, it can be divided into three types: general industrial cleaning, precision industrial cleaning, and ultra-precision industrial cleaning.
General industrial cleaning: including vehicles, ships, and aircraft surface cleaning, generally only to remove thicker dirt;
Precision industrial cleaning: including all kinds of products processing and production process cleaning, all kinds of materials and equipment surface cleaning, to remove small dirt particles as a feature;
Ultra-precision cleaning: this involves cleaning mechanical parts, electronic components, and optical parts to remove minute dirt particles during precision industrial production.
3, according to different cleaning methods, can also be divided into physical cleaning and chemical cleaning: relying on mechanical friction, ultrasonic, negative pressure, high pressure, and other external energy of the principle of hitting. Ultraviolet, steam, and other methods to remove dirt on the surface of the object are called physical cleaning; rely on chemical reactions, the use of chemicals, or other solvents to remove dirt on the surface of the object called chemical cleaning. For example, various inorganic or organic acids are used to remove rust and scale on the surface of objects, and oxidants and fungicides are used to remove spots on the surface of objects. Disinfectant kills microorganisms and molds. Physical cleaning and chemical cleaning have their advantages and disadvantages, and good complementarity. In the practical application process, the two are usually combined to obtain a better cleaning effect.
The cleaning involved in the process of industrial production belongs to the category of industrial cleanings, such as the food industry, textile industry, paper industry, printing industry, and petroleum processing industry. Transportation, electric power, metals, machinery, automobile manufacturing, instrumentation, electronics, post and telecommunications, and household appliances. Medical equipment. Optical products, military equipment, aerospace, and the atomic energy industry are widely used in cleaning technology.
The advantages of industrial ultrasonic cleaning machines are as follows:
1. Cleaning the dead corner of the workpiece thoroughly: the ultrasonic cleaning machine has a remarkable cleaning effect on the workpiece that can not be completely cleaned by manual and other cleaning methods. It can completely meet the cleaning requirements and remove the stains in the hidden dead corner of the complex workpiece;
2 batch cleaning of a variety of workpieces: no matter how complex the shape of the workpiece is, can be put into the cleaning fluid, as long as the liquid can contact it, and can achieve the effect of ultrasonic cleaning. Ultrasonic cleaning machine is especially suitable for complex shapes and structure of the workpiece;
Multi-function cleaning: ultrasonic cleaning machine can combine different solvents to achieve different results, to meet different supporting production processes, such as oil removal, rust removal, dust removal, wax, debris, phosphating, passivation, ceramics, electroplating, etc.
Reduce pollution: ultrasonic cleaning can effectively reduce pollution, reduce the damage of toxic solvents to the human body, environmental protection, and be efficient.
Reduce labor force: the use of an ultrasonic cleaning machine can achieve the automatic cleaning and drying of the workpiece. Only in the workpiece cleaning of the upper and lower end of the configuration of operators, greatly reducing the number of manual cleaning personnel required and cleaning time.
Shorten the working time: compared with manual cleaning, the cleaning time of ultrasonic cleaning machine is shortened to one-fourth of manual cleaning;
7 reduce labor intensity: manual cleaning: cleaning environment is bad, physical labor heavy, ultrasonic cleaning time is long: low labor intensity, cleaning environment clean and orderly, complex parts automatic efficient cleaning.
8 environmental protection and energy saving: it can realize the circulation filtration of cleaning solvent by supporting the ultrasonic cleaning circulation filtration system, which is of great significance to save water resources, clean solvent cost, and improve the environmental protection image of enterprises.