Knowledge | 2022-11-15
How to use the ultrasonic cleaning machine for oil removal correctly?
In addition to the use of ultrasonic cleaning machine needs to follow a certain method and attention, the following small series for everyone to share.
1. Installation of ultrasonic cleaning machine for oil removal
Generally speaking, the power cord of the oil-removing ultrasonic cleaner is separated from the cleaning tank. First, the ultrasonic power supply should be connected to the cleaning tank. An oiling ultrasonic cleaning machine with a drain opening can connect the drain or point the drain opening toward the drain.
2. Adding water to the ultrasonic cleaning machine
Add an appropriate amount of water to the cleaning tank, the liquid level should be immersed in the cleaning parts, below the highest water level. Some models have an overflow, which should be connected to the advance overflow pipe.
3. oil removal ultrasonic cleaning machine heating
Start the electric heating switch and adjust the water temperature to the appropriate temperature (usually between 50 ° C and 60 ° C). There is a temperature detector in the washer, the heating device will continue to heat to the specified temperature, and then in insulation mode. When the temperature is below a certain value, the heating device will be self-starting and heated to the set temperature.
4. Oil removal ultrasonic cleaning machine plus cleaning agent
When the water temperature rises to 30 ° C, the parts cleaning agent can be added to the cleaning tank according to the production process, the ratio is 1:20 or 1:30, can stir the water so that the cleaning agent completely dissolved in the water.
With the ultrasonic cleaning machine to clean some parts too heavy oil, you can scrape in advance of cleaning thick sludge or dust. Simple Ultrasonic cleaning pretreatment will greatly improve the efficiency of ultrasonic cleaning, shorten the ultrasonic cleaning time, and extend the service life of the ultrasonic cleaning machine.
6. Ultrasonic cleaning machine parts for the oil removal ultrasonic cleaning machine
Put the parts in the stainless steel cleaning basket and put them gently into the cleaning pot. Do not put too many parts at a time, as far as possible even distribution, do not put too tight.
7. Start the deoiling ultrasonic cleaning machine
Turn on the power of the ultrasonic generator and start cleaning normally. If necessary, turn the power adjusting knob clockwise to adjust the appropriate power. The ammeter shows a normal current of 4 to 5 years.
8. Stop the de-oiling ultrasonic cleaning machine
The working time of ultrasonic cleaning can be determined according to the parts. If you feel that the cleaning process of the ultrasonic cleaning is almost the same, if you want to stop cleaning, you can first adjust the power knob to the minimum, and then press the ultrasonic work button, it is usually possible to turn off the ultrasonic power supply directly.
9. After-treatment of ultrasonic cleaning machine for oil removal
Take out the cleaning basket directly and rinse the clean parts with clean water. The parts are then placed in a fan or dryer until the crevices are completely dry. Some manufacturers use a dual tank, one tank for ultrasonic cleaning, and one tank for rinsing or spray cleaning, saving trouble in moving.
10. The treatment of cleaning agents in ultrasonic cleaning machines for oil removal
When the de-oiling ultrasonic cleaning machine is used to clean many parts, the sludge content in the cleaning fluid is very high. In addition to the emulsifying effect of ultrasound, cleaning fluid will be turbid, not only polluting parts of the secondary pollution but also weakening the cavitation of ultrasound. At this point, the liquid containing the cleaning agent should not continue to be used.
Some factories have environment-friendly water treatment systems, that can be refined discharge; some units buy Goodall ultrasonic cleaning machines, increase filter circulation device, clean filter impurities, and improve production efficiency; Part of the cleaning fluid is placed in the tank, and the next day, after precipitation, a new cleaning fluid is added. It should be said that all three methods help to reduce the cost of use.
11. The auxiliary function of soaking in front of the deoiling ultrasonic cleaning machine
In cleaning many parts, such as cylinder head, piston, connecting rod, turbocharged turbine, intake, and exhaust pipes, carbon or oxide floating on a light surface is easy to clean, too heavy to clean, therefore, the necessary soaking softening process will enable the next stage of cleaning with half the effort.
12. Auxiliary functions of the oiling ultrasonic cleaning machine
When cleaning accumulated small pieces, particles, and complex shape parts, one can use a variety of functional combination methods, such as throwing up and down while cleaning, cleaning while rolling, pulse cleaning every few minutes, stopping soaking, and then cleaning.